Rock bolts for Tunnelling and Ground Support | Casagrande

Rock Bolts

Ground reinforcement technique used in tunnelling and underground excavations to stabilise rock masses and improve structural safety.
Overview

Overview

Rock bolting is a reinforcement technique widely used in tunnelling and underground construction to stabilise fractured rock masses and improve the overall stability of excavations. Rock bolts act as structural elements installed into drilled holes within the surrounding rock, creating a reinforced system that increases cohesion and load distribution.

The bolts work by anchoring unstable rock layers to more competent rock formations, preventing movement and improving the mechanical behaviour of the rock mass around the excavation. They are commonly installed together with shotcrete, steel mesh and other support systems as part of the primary tunnel lining.

Rock bolts are applied in a wide range of underground projects including transport tunnels, mining operations, hydroelectric caverns and underground infrastructure works.

Typical applications include:

  • Tunnel excavation support
  • Stabilisation of fractured rock masses
  • Underground caverns and galleries
  • Mining and underground works
  • Slope and portal stabilisation

How it works?

1

Machine positioning and drilling start

The drilling rig positions the drilling unit at the tunnel face or excavation area and starts drilling the hole for the rock bolt.
2

Borehole drilling

A drilling tool penetrates the rock mass to reach the designed bolt depth.
3

Bolt installation

The rock bolt or threaded bar is inserted into the drilled hole.
4

Grouting or mechanical anchoring

The bolt is fixed using cement grout, resin cartridges or mechanical expansion systems depending on the design.
5

Load transfer and ground stabilisation

Once installed, the bolt transfers loads within the rock mass, improving stability and reducing the risk of rock movement.
How it works?

Advantages

  • ✓ Effective reinforcement of fractured or unstable rock masses
  • ✓ Rapid installation during tunnel excavation cycles
  • ✓ Compatible with shotcrete and other tunnel support systems
  • ✓ Adaptable to different tunnel geometries and excavation methods
  • ✓ Improves safety and stability in underground works

Limitations

  • ⚠ Performance depends on rock mass quality and drilling accuracy
  • ⚠ Requires proper corrosion protection for long-term applications
  • ⚠ Installation must follow strict design and monitoring procedures
  • ⚠ Additional support systems may be required in very weak ground conditions
  • ⚠ Limited effectiveness in highly weathered or non-cohesive ground conditions

Compatible Casagrande equipment

C3

C3

  • Radius of horizontal drilling 1100 ÷ 1900 mm
  • Max. Stroke 2000 mm
  • Diesel engine power 100 kW
  • Weight ~ 6,5 t
C5R

C5R

  • Radius of horizontal drilling 1350 ÷ 2340 mm
  • Max. Stroke 2150 mm
  • Diesel engine power 111 kW
  • Weight ~ 10 t
C6T

C6T

  • Radius of horizontal drilling 2810 ÷ 3760 mm
  • Max. Stroke 4000 mm
  • Diesel engine power 142 kW
  • Weight ~ 17 t
C7T

C7T

  • Radius of horizontal drilling 2700 ÷ 3500 mm
  • Max. Stroke 7300 mm
  • Diesel engine power 186 kW
  • Weight ~ 24 t